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  • Test stand
  • Pump stations
  • Hydroautomatics
  • Fiberglass pipes
  • Underground transport
In Belarus only the UPP “Niva” has the test stand for hydro mechanical roof supports. In the EU countries there are similar test stands only in Poland and Germany.
According to the certification the laboratory can test:
- mining equipment and hoisting equipment;
- roof supports for faces;
- steam and water boilers (excl. power-plant boiler);
- vessels of IV group, under pressure;
- cargo cranes and hoisting  machines;
- industrial pipelines II – IV  cat.;
- metal structures;
- forgings, castings, rolled products.
One of the most important elements of any hydro mechanized complex is a pump station. It is designed to charge operational liquid into roof support hydro systems. A station consists of 2 pumping units, hydro tank, filter units and connecting hoses. Major advantages:
- High reliability in operation;
- Top quality of used materials;
- Construction was tested under most severe mining conditions;
- Pressure up to 32 MPa.

Based on experience and permanent improvements NIVA designed high-efficiency control equipment with high degree of safety and reliability and long term service life:
- Control assembly Pilot Type
- Control assembly Manual Type
- Hydraulic distributors
- Maximum pressure valves
- Return valves and pilot-controlled return valves
- Hydraulic locks
Tubes made from glass-reinforced plastic are unreplaceable under conditions of high performance related to high pressure and axial loading, high and low temperatures, laying of buried pipes of big diameter.  Glass-reinforced plastic tubes are produced by wet spinning of glass roving saturated with epoxy resins onto internal tool. After spinning and hot drying tubes are removed from internal tool, then outer thread is cut and the tubes undergo acceptance tests.
- Cable pulley wrap, traction or combined method
Mine shuttle car produced by NIVA is designed on basis of long experience in road shuttle transportation of mineral resources in Belaruskali mines taking into account up-to-date requirements to mining equipment and Customer’s requests
- For supply voltage 600 V or 1140 V
- Cable pulley wrap, traction or combined method
- APSH-1 for additional equipment
- Drilling machine

Moreover, NIVA shuttle car has the following advantages:

- Separate operating and parking brake system
- Hydraulic conveyer drive
- Operational self-check


Joint technologies of mining machinery

UPP “Niva” acquired the controlling share of JSC “LMZ Universal” in order to manufacture the first belarusian mining complex with a shearer. Join of two leading mining machinery enterprises allows starting works on designing and manufacturing the mining complexes with shearers for ore mining by long mining pillars. Such machinery groups are acknowledged world practice; they show big advantages of combined engineering approach for designing mining equipment considering mutual impact of other equipment used in a face and specific mining and geological conditions. As a good example of success there are such groups as Famur and Kopex (Poland), Joy and Caterpillar (USA). Complex delivery of equipment which was coordinated while designing decreases expenses on keeping engineering staff of a mining company as well as value of investments and operating costs. Exactly what is highly appreciated on the world mining market.

JSC “LMZ Universal” was set up on 25.07.1995 on base of the Soligorsk mechanical foundary, which in its turn was an assign of the repair and mechanical plant built on 15.08.1977. The Plant was planned for production and repair of equipment used in potash and chemical industries.

Read more: Joint technologies of mining machinery

 

Commissioning of a profile bending machine.

In order to provide more services on metal working the Company commissioned a profile bending machine with 30 kW capacity.

A profile bending machine with 3 drive rollers is designed for bending the different profile types, it can bend any angle in one rolling. A machine is controlled using a mobile control panel. Standard set consists of a digit indication unit and 3-axes hydraulic unit for setting an optimum angle.

 

Lightning Equipment

Many years of design and survey work of our Company ended in creation of an LED light for use in underground mining faces. Based on suggestions and requests of operating staff a light is designed to create minimum troubles during moving of a personnel in a face, maintaining roof supports as well as to guarantee required extension of low faces and parameters of clear passage. Pilot batch of lights will be tested in the Krasnoslobodsky Mine, Face No. 3Top (JSC “Belaruskali”).

Our Company continues a survey work in manufacturing a pilot model in order to design a mining light of next generation with maximum weight 1 kg. This new light will need a minimum space in a mining face, will be easy to disassembly from a roof support section for local lightning of repair or other works. Overall dimensions of a new light will allow not only to install it completely in a roof support section but also to foresee its magnetic attachment to a roof support bar.

 

Read more: Lightning Equipment

   

New range

New type of roof supports has been presented: K8 and K9. Roof supports are designed for longwalls of new Krasnoslobodkiy mine of "Belaruskali".



K8 K9
Range of adjustement: 1400-2100 mm Range of adjustement: 900-1450 mm
Center distance: 1750 mm Center distance: 2000 mm
Advance increment: 800 mm Advance increment: 800 mm
Specific support resistance: more than 690 kN/m2 Specific support resistance: more than 350 kN/m2
Weight: 8600 kg
Weight: 5600 kg


   

Tests of roof support for Kuzbas mines

On request of JSC “United Machinery Technologies” (Russia) tests of mechanical roof support 1KM144KC for “Anzherskaya Uzhnaya” (Kuznetsky Coal Basin) are carried out. Range of adjustment - 2000-2800 mm, weight -  13100 kg.  Tests are carried out in accordance with GOST R 52152-2003 and targeted to confirm the roof support strength properties after some engineering changes.

More information on test stand >>

   

Hydraulic cylinders for ArcelorMittal

JSC “ArcelorMittal” (Timertau, Kazakhstan) is a new Customer of UPP “Niva”. Two hundred and nine hydraulic cylinders GM 15/29U for the underground mechanical roof support are manufactured and shipped for the coal mine in Shakhtinsk, Karaganda Region. A cylinder has rod outer chrome-plating and liner inner chrome-plating, operate by pressure 32 MPa, hydraulic extension – 700 mm, hydraulic extension by using mechanical insert  - 1218 mm.

Producer – Hydraulic Cylinders Plant.

   

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Our specialization:

  • Engineering, production, repair and modernization of high technology mining equipment.
  • Package solution of mining objectives.
  • Guarantee and post-guarantee service of mining equipment.

Researches

Our scientific group constantly researches of rocks cutting processes, metal structures response under severe mining and geological conditions, usage of modern hydraulic liquids and influence of bacteria formed in it on sealing materials.

Certificates and Licenses

High quality level of NIVA products is confirmed by certificates of conformity to quality standards and licenses of Belarus Ministry of Industry. Our engineers have high-level professional skills, extensive knowledge and practical experience in mining industry and machine building.

Our dealers

Exclusive dealer in Russia – JSC “BelGidravlika”.
Tel.: (38341) 2-97-35
(38341) 2-97-90
www.belgidravlika.ru

Our subsidiaries

Full repair cycle: mining equipment and mechanized hydraulic roof supports; production of new parts for metal construction, power and control hydraulic units for roof supports

Site partners

We cooperate with produces of mining equipment from Russia, Germany and Poland relating data exchange.